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Consumer Technology OSRAM on way to cheaper LEDs

Published on January 14th, 2012 | by Tina Casey

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Cheap LED Lighting Races Ahead with OSRAM Breakthrough

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January 14th, 2012 by  

OSRAM builds cheap LEDs on siliconInternational lighting industry giant OSRAM has just announced a research breakthrough that will make the cost of high-efficiency LED light bulbs sink like a stone. Considering the volume of hay that certain politicians have made this year fighting against LEDs and other new technologies, that should cause more than a few faces  to start glowing beet red. After all, who could be against a simple, easy-to-install household device that saves money every time you flip a switch? While OSRAM’s new LEDs still might not become quite cheap as conventional incandescent bulbs, this new generation of cheaper LEDs will make it that much easier for the mass market to swing away from energy-wasting bulbs, since the payback period will be far shorter than it is today.

Silicon is the Secret to Cheaper LEDs

One reason that high-performance LEDs are relatively expensive now is because they are typically made by layering various compounds onto a sapphire substrate. OSRAM substituted a far cheaper (to say nothing of ubiquitous) substrate, silicon. That sounds simple enough but the challenge is to maintain a high level of performance and durability while using cheaper materials. So far, things are looking good: the research is still in the pilot stage, but the company is so confident that it is already predicting success. The next step is a series of tests in real-world conditions, with a market-ready product available in about two years.

More Low-Cost LEDs on the Horizon

If it seems that OSRAM is racing to get ahead of the competition for the mass market lighting tech of the future, that’s because there is competition.  The company Lighting Science Group, for example, is also working on new low-cost LED technology that could retail for far less than is typical now, and Philips has already launched a new high-efficiency lightbulb that looks and acts just like the old ones. The pursuit of the consumer market in the U.S. and other developed countries is prize enough, but cheaper high-efficiency bulbs could also find a huge market in the developing world, where households are beginning to adopt mini-solar kits and other low cost alternative energy technologies that enable them to use more electrical appliances.

Light Bulb War Could Heat Up This Fall

The scramble to bring better lighting technology to market in the U.S. is mainly due to four-year-old Federal legislation that phased in new energy efficiency standards for light bulbs starting this January 1. That timetable is still law, but House Republicans pretty much guaranteed that the debate over new lighting technology will revive in time to become a hot election issue this fall, because they pushed through legislation that delays funding for enforcement until September 30.

Or, Light Bulb War Could Fizzle

Given the rapid pace at which the lighting industry is making better, cheaper stuff available to consumers, that legislative maneuver could easily fall into the “be careful what you wish for” category. For its part, the lighting industry has already asserted that it will stick with the mandatory timetable whether or not enforcement funding is allocated, and major lighting retailers like IKEA are already transitioning. That leaves anti-tech politicians and pundits trying to argue – right in the hotspot of an election season marked by household economic issues – that consumers are better served by a return to old policies that stick them with 130-year-old lighting technology which costs them more money every time they turn on the lights.

Image: OSRAM LED in red, orange and yellow, courtesy of OSRAM.

Follow Tina Casey on Twitter: @TinaMCasey.

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About the Author

Tina Casey specializes in military and corporate sustainability, advanced technology, emerging materials, biofuels, and water and wastewater issues. Tina’s articles are reposted frequently on Reuters, Scientific American, and many other sites. Views expressed are her own. Follow her on Twitter @TinaMCasey and Google+.



  • http://www.lightbulbu.com light bulb

    This is great new if there research holds true as reported above.

  • http://cleantechnica.com/ Zachary Shahan

    It’s just a VERY loud minority. Very small minority. And probably half of them are paid to write such comments. :D

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  • muchos huevos

    This is good news, the rest of products are too expensive, that’s why I am still using flourecent lights, I feel the so called savings in energy go tru the roof as you buy them today, besides they do not last as promised.

  • John Barksdale

    Wrong Tina. No one is against LED bulbs. If these new bulbs are so wonderful, the free market and consumers will embrace them. What I object to is the hand-wringing, carbon-hysterical central planners deciding what wattage of incandescent bulb is appropriate for me. Ban the 100 watt bulb? Then I’ll use two 50 watt bulbs, and so on.

    • http://cleantechnica.com/ Zachary Shahan

      No one is banning a certain Watt bulb. The requirement is to make efficient bulbs, incandescent, LED, or otherwise,.. and whatever Watt that is desired.

    • wahlink

      John- You can use all the 100W bulbs you want but most intelligent people will eventually switch. It saves a ton of money long term and people are beginning to realize that. So fill your closet with as many incandescent bulbs as you want. Actually that would be a great thing to get them off the shelves to make way for more efficient bulbs of tomorrow. The carbon hysterical planners are not trying to take away your liberty and free choice despite what your tea party buddies may claim. The fact is we all live on this planet together and we are not on a sustainable path. A little legislation to push towards efficiency is a good thing. Anyway I’m sure that if you tried a few good quality bulbs and could overlook your political shortcomings you would discover the practical and economic value that one low ‘watt’ LED bulb has over less efficient incandescent bulbs.

  • Anonymous

    Osram Sylvania Inc. is the North American operation of lighting manufacturer Osram GmbH, which is owned by Siemens AG. It was established in January 1993, with the acquisition of GTE’s Sylvania lighting division by Osram GmbH

    The company produces a wide range of lighting products for home, business and automotive use. It sells its North American products under the Sylvania brand name and uses the brand Osram in the rest of the world

    Osram Sylvania sales in North America totaled about €2 billion in fiscal year 2006, comprising 43% of Osram sales worldwide.[2] Osram Sylvania employs about 11,200 people and has 17 manufacturing plants, 1 equipment assembly operation and 11 research and development laboratories, along with a network of sales offices and distribution centers across the United States, Canada, Puerto Rico and Mexico.

    The company’s business includes incandescent light bulbs, compact fluorescent lamps, light-emitting diode systems and other lighting products and services. Sylvania is among several established American brands that are licensed to global consumer electronics manufacturers

  • http://muckrack.com/dotcommodity Susan Kraemer

    Love this story Tina! Happy new year to you!

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