Rensselaer Researchers Nano-Engineer Solar to 'Near Perfect' Efficiency

stop the sun

Nano-engineering students at Rensselaer have created a solar power game-changer: more than 96% absorption of sunlight from all angles, from sunrise to sunset.

The two biggest efficiency hurdles for solar efficiency have been:

1. Solar cells absorb only part of the light spectrum.

2. The sun always moves in relation to the panel.

To solve problem number one, researchers nano-invented an anti-reflective coating to make the solar cell capture the full light spectrum. Currently, solar cells reflect almost 1/3 of the sunlight that hits them. That reflected light is not harvested, which has reduced solar cell efficiency. Problem one solved.

To solve problem two,  they stopped the sun in its tracks.

Well, no, actually, that would be a roundabout way to solve that problem.

Instead, they designed a nano-coating to ‘follow’ the sun’s movements and absorb every last photon of light, regardless of the suns moving position in the sky.

The problem:

Most surfaces and coatings absorb or transmit light through them from only a specific range of angles. Your glasses, for instance, absorb-transmit all the light in front of you. But much less from the periphery.

That’s why some solar panels are mechanized to slowly move so they always face the moving sun. But that uses energy, too. So the energy it takes reduces the efficiency of the panel.

‘At the beginning of the project, we asked ‘would it be possible to create a single anti-reflective structure that can work from all angles?’ said Shawn-Yu Lin, professor of physics at Rensselaer and a member of the university’s Future Chips Constellation who led the research project.

‘Then we attacked the problem from a fundamental perspective, tested and fine-tuned our theory, and created a working device,’ Lin said. Rensselaer physics grad student Mei-Ling Kuo played a key role in the investigations.

How their solution works:

Unlike typical antireflective coatings that are engineered to transmit light of only one particular wavelength, this coating stacks seven of these layers, one on top of the other, in such a way that each layer enhances the anti-reflective properties of the layer below it.

These additional layers also help to ‘bend’ the flow of sunlight to an angle that augments the coating’s anti-reflective properties. This means that each layer  transmits sunlight and also helps to capture any light that may have otherwise been reflected off of the layers below it.

The seven layers, each with a height of 50 nanometers to 100 nanometers, are made up of silicon dioxide and titanium dioxide nanorods positioned at an oblique angle.

Renssalaer nanosolarEach layer looks like (and functions like) a dense forest where sunlight is ‘captured’ between the trees. The nanorods were attached to a silicon substrate via chemical vapor disposition.

The silicon surface absorbed 96.21 percent of sunlight, after treating the material with the reflective coating.

Only 3.79 percent of the sunlight was reflected and unharvested.

The entire spectrum of sunlight from UV to visible light to infrared was absorbed, for the first time.

‘To get maximum efficiency when converting solar power into electricity, you want a solar panel that can absorb nearly every single photon of light, regardless of the sun’s position in the sky,’ said Lin. ‘Our new antireflective coating makes this possible.’

The bottom line:

This is a game changer. This nano-engineered coating could be applied to nearly any photovoltaic material for use in solar cells, says Lin. These two huge gains move solar power forward to being cost-effective for mass production.

Photo Credit: Flikr user ZebSnaps via Creative Commons License, Rensselaer press release

Source: Rensselaer Polytechnical Institute

About Susan Kraemer

Susan Kraemer writes at CleanTechnica, Earthtechling, and GreenProphet and has been published at Ecoseed, NRDC OnEarth, MatterNetwork, Celsius, EnergyNow and Scientific American.

As a former serial entrepreneur in product design she brings an innovator's perspective on inventing a carbon-constrained civilization: If necessity is the mother of invention: solving climate change is the mother of all necessities! As a lover of history and sci fi, she enjoys chronicling the strange future we are creating in these interesting times. 

Follow Susan @dotcommodity on twitter.

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  • Susan Kraemer

    Joseph, no. Typically university level research like this predates commercialization by a few years.

  • Susan Kraemer

    Joseph, no. Typically university level research like this predates commercialization by a few years.

  • Joseph Gubits

    To Susan Kramer,

    Very exiting, 97% absorption of solar light wil produce 97% efficiency of the solar panel? Even we will receive a lower result it is still a great achievement. I would like to know if there are already solar cels on the market with the new treatment you described. Please let me know, Thank you, Joseph

  • Joseph Gubits

    To Susan Kramer,

    Very exiting, 97% absorption of solar light wil produce 97% efficiency of the solar panel? Even we will receive a lower result it is still a great achievement. I would like to know if there are already solar cels on the market with the new treatment you described. Please let me know, Thank you, Joseph

  • http://watthead.blogspot.com Jesse Jenkins

    Is a 97% light absorption the same as 97% efficiency? It seems like you still need to convert the captured photons to electricity (via the photoelectric effect), which will entail (pretty significant) efficiency losses. So the end effect of this breakthrough is to boost light capture significantly, meaning there are (significantly!) more photons to convert into electrons. But it doesn’t appear that this would mean 97% efficiency, right?

    Thanks for the heads up on this either way. It’s quite an advancement. It’ll all come down to cost of course, but if this is deployed widespread, it’s yet another (potentially huge) step towards grid parity for solar.

    Jesse Jenkins

    Blogmaster

    WattHead – Energy News and Commentary

    http://watthead.blogspot.com

  • http://watthead.blogspot.com Jesse Jenkins

    Is a 97% light absorption the same as 97% efficiency? It seems like you still need to convert the captured photons to electricity (via the photoelectric effect), which will entail (pretty significant) efficiency losses. So the end effect of this breakthrough is to boost light capture significantly, meaning there are (significantly!) more photons to convert into electrons. But it doesn’t appear that this would mean 97% efficiency, right?

    Thanks for the heads up on this either way. It’s quite an advancement. It’ll all come down to cost of course, but if this is deployed widespread, it’s yet another (potentially huge) step towards grid parity for solar.

    Jesse Jenkins

    Blogmaster

    WattHead – Energy News and Commentary

    http://watthead.blogspot.com

  • http://dotcommodity.blogspot.com Susan Kraemer

    Renssalaer Polytech is so boots on the ground: that gives me hope.

    Sometimes Ivy League schools can be a bit Ivory Tower: ie Harvard for 10 years did not encourage any commercial possibilities of ‘black silicon’ – which frustrated those grad students who have now begun to take advantage of that idea (as SiOnyx)

  • http://dotcommodity.blogspot.com Susan Kraemer

    Renssalaer Polytech is so boots on the ground: that gives me hope.

    Sometimes Ivy League schools can be a bit Ivory Tower: ie Harvard for 10 years did not encourage any commercial possibilities of ‘black silicon’ – which frustrated those grad students who have now begun to take advantage of that idea (as SiOnyx)

  • http://globalpatriot.com Global Patriot

    Commercialization will be the key, and that involves the licensing of the technology. Hopefully this will happen in rapid fashion so that the widest variety of applications can take advantage of this advance in solar energy.

  • http://globalpatriot.com Global Patriot

    Commercialization will be the key, and that involves the licensing of the technology. Hopefully this will happen in rapid fashion so that the widest variety of applications can take advantage of this advance in solar energy.

  • Dave Kliman

    Imagine using this type of coating on all roads, cars, and other outdoor “furniture.” then hooking it all up to the Electranet…

    That would be SO AMAZING.

  • Dave Kliman

    Imagine using this type of coating on all roads, cars, and other outdoor “furniture.” then hooking it all up to the Electranet…

    That would be SO AMAZING.

  • Hector

    About cost projections: Whoever starts writing up a cost projection will have to take into account several things:

    1) When will Economies of scale be reached in the clean energy sector?

    2) How much opportunity cost, in terms of social loss and inefficiency, should be ascribed to the old technologies?

    Most of us should know that when we go to the gas pump, no matter what price it is, there’s a hidden cost to society that isn’t reflected in the price per gallon. This cost should be first assessed and be used as ‘savings’ in any cost projection for a new technology.

  • Hector

    About cost projections: Whoever starts writing up a cost projection will have to take into account several things:

    1) When will Economies of scale be reached in the clean energy sector?

    2) How much opportunity cost, in terms of social loss and inefficiency, should be ascribed to the old technologies?

    Most of us should know that when we go to the gas pump, no matter what price it is, there’s a hidden cost to society that isn’t reflected in the price per gallon. This cost should be first assessed and be used as ‘savings’ in any cost projection for a new technology.

  • http://dotcommodity.blogspot.com Susan Kraemer

    Well, nano generally is pretty cheap. Think of the nano in sunscreen and stuff. But, yeah, I would be interested in how smoothly this research goes into production too.

    That Lin said the new coating can be affixed to nearly any photovoltaic materials for use in solar cells, including III-V multi-junction and cadmium telluride, means current cells could be ‘upgraded’ with this.

    That’s really exciting news.

  • http://dotcommodity.blogspot.com Susan Kraemer

    Well, nano generally is pretty cheap. Think of the nano in sunscreen and stuff. But, yeah, I would be interested in how smoothly this research goes into production too.

    That Lin said the new coating can be affixed to nearly any photovoltaic materials for use in solar cells, including III-V multi-junction and cadmium telluride, means current cells could be ‘upgraded’ with this.

    That’s really exciting news.

  • Rick Jolly

    “This is a game changer.”

    Only if cost effective. Let’s see some cost projections.

  • Rick Jolly

    “This is a game changer.”

    Only if cost effective. Let’s see some cost projections.